
1914cc - 120cam - 8.75CR - 40mm Dual Carbs - Stainless Steel Valves estimated @ 115 hp / 120 lb-ft (exhaust and clutch not included)
TURN KEY ENGINE (Long Block available for $2,595 +Core)
NOTE: Picture above for reference ONLY, will be very similar and with your choice of color if ordered in advance.
===============
Build Highlights
- Displacement: 1914cc (69mm German micro-polished crank + 94mm AA pistons/cylinders)
- Camshaft: Engle W120 with 28mm Racing lifters
- Compression: 8.75:1 (pump premium safe)
- Carbs: Dual 40mm IDF-style, 28mm vents
- Ignition: Bosch 009 distributor, 28–30° total advance
- Heads: Stainless Steel Valves, Stage 1 P&P
Advantages
- Balanced power: ~105–115 hp and ~110–120 lb-ft torque—strong midrange, lively top end.
- Street-friendly: Starts easily, idles well, and runs cool with stock-style tin and doghouse cooling.
- Authentic feel: Delivers the vintage driving character replicas and classics thrive on—linear torque, crisp throttle, mechanical soundtrack.
- Reliable: Conservative valve train (1.1 rockers, matched lifters) reduces wear and extends life.
- Versatile: Perfect for Beetles, Ghias, and 356 replicas—enough punch to feel sporty without overwhelming the chassis.
- Scalable: Easy to tweak (30mm vents, HEI ignition system, 1.25 rockers) if you want more top-end later.
- Fuel compatibility: Safe on premium pump gas, no exotic blends required.
In short: This motor is the sweet spot—powerful enough to transform a replica or classic VW into a genuinely fun car, spicy, yet simple, reliable, and true to its heritage.

2028cc - C25 w/1.25 rockers - 8.50CR - 40x35.5 STAGE1 - estimated @ 135 hp / 140 lb-ft (Long Block)
LONG BLOCK ENGINE (Turn Key available starting $5,9754 +Core)
NOTE: Picture above for reference ONLY, will be very similar and with your choice of color if ordered in advance.
===============
Build Highlights
- Case: AS41 dual-relief, full-flowed, clearanced for 78.8mm stroke
- Crankshaft: 78.8mm SCAT forged chromoly counterweighted
- Rods: 5.4" H-beam forged chromoly, CB Performance balanced
- Pistons & Cylinders: 90.5mm AA Performance, matched and balanced within 0.5 grams
- Compression Ratio: 8.5 (safe on pump fuel)
- Bearings: Mahle / Kolbenschmidt clearances verified
- Oil System: Full-flow filter, 26mm pump, external filter & adapter
- Flywheel: 12.5 lbs lightened and 8 dowel w/ 36mm chromoly
Cam & Valvetrain
- Camshaft: SCAT C25 (mild, torque-focused)
- Rockers: 1.25:1 chromoly & solid shaft, HD adjusters
- Lifters: SCAT Racing lifters (matched set for durability and RPM stability)
- Pushrods: Chromoly, cut-to-length for geometry
- Springs & Retainers: HD Single Springs, chromoly retainers
- Timing Gear: Straight-cut optional
Cylinder Heads
- Heads: 40x35 D-Ported Stage 1 (mild port, strong velocity, cooling-friendly)
- Chamber Volume: CC’d for target compression
- Cooling Prep: Deflashed, manifolds match-ported
Expected Performance (when fitted to 40/44mm dual carbs)
- Horsepower: ~120–135 hp at the crank
- Torque: ~125–140 lb-ft
- Powerband: 1,800–5,500 rpm (fat midrange, strong off-idle pull)
Advantages of the 2028cc Touring Motor
In a Bug, Ghia, Fastback, Squareback or 412
- Effortless acceleration: Doubles stock power, cruises highways at 70+ mph with ease.
- Street manners: Smooth idle, crisp throttle, no drama in traffic.
- Authentic feel: Retains vintage drivability while adding modern reliability.
In a 356 Replica
- Balanced character: Enough grunt to feel sporty without losing the vintage touring vibe.
- Period-correct powerband: Linear torque and mechanical soundtrack match the car’s heritage.
In a Heavy Bus
- Torque-rich: Pulls hills and loads with ease; broad midrange makes it ideal for long-distance touring.
- Cooling reliability: Mild cam timing and efficient heads keep temps manageable even under load.
- Longevity: Conservative build reduces stress on driveline and lifter bores.
In short: The 2028cc SCAT C25 build with SCAT Racing lifters and Stage 1 D-Port heads is a true Touring Motor—broad torque, smooth manners, and cooling reliability. It transforms a Bug into a highway cruiser, a Ghia into a sporty grand tourer, and a Bus into a capable long-haul machine without sacrificing simplicity or heritage

This style of engine combinations will make a great touring or highway cruiser motor for either an early model VW Bus, early & late model Beetle, or Porsche 356 / 912, offering a great balance of power, efficiency, and reliability. It’s not an all-out performance engine, but it’s built for comfort, ease of maintenance, and long-term dur
This style of engine combinations will make a great touring or highway cruiser motor for either an early model VW Bus, early & late model Beetle, or Porsche 356 / 912, offering a great balance of power, efficiency, and reliability. It’s not an all-out performance engine, but it’s built for comfort, ease of maintenance, and long-term durability on the road. Whether you’re hauling gear in a bus or cruising in a beetle, it should offer plenty of smooth, consistent power for all your road trips.
Touring Edition Starting Price:
Turn Key $5,975.00
{based on an upright Type1 engine}
w/ Rebuild-able core exchanges on a dual Relief Case/ Crank/ Rods/ Heads/ Rockers & Push Rods/Distributor & Gear/ Engine Tin/ Generator or Alternator & Stand. ($975 additional charge if no rebuild-able core is supplied, but will get a new Alum Case)
The new Shockwave distributor connects directly to the ignition coil producing 40kv of ignition power. All In One ignition system including one high output HE/ ignition coil and one set of High Performance 8mm ultra low resistance silicone spark plug wires.

Exactly! You’ve hit the nail on the head. Dual 40mm carbs are a significant upgrade in terms of performance, but they do require commitment—both in tuning and regular maintenance. If you’re willing to invest the time into learning the nuances of carb synchronization, jetting, and ongoing maintenance, the payoff in terms of responsiveness
Exactly! You’ve hit the nail on the head. Dual 40mm carbs are a significant upgrade in terms of performance, but they do require commitment—both in tuning and regular maintenance. If you’re willing to invest the time into learning the nuances of carb synchronization, jetting, and ongoing maintenance, the payoff in terms of responsiveness and power delivery is definitely worth it.
However, for someone who prefers a more straightforward, low-maintenance solution with fewer adjustments over time, the single center-mounted dual barrel carb is absolutely the easier route. Here's a quick comparison of the two options:
If you're leaning towards a less maintenance-heavy build and prefer an easier, more user-friendly experience, the single center mount carb is definitely the better choice. But, if you’re feeling adventurous and want to dive into the world of carb tuning with the goal of maximum performance, then dual carbs will be incredibly rewarding once dialed in.
Which direction are you leaning towards—performance and tuning with duals, or a smoother, more straightforward single-carb setup?
1955cc - 2028cc Touring Engine
*ESTIMATED ONLY
Single (dual-barrel) Carb 118hp / 136lbs
Dual 40mm Carbs 135hp / 142lbs torque

2276cc - FK44 cam - 1.4 Rockers - 9.5CR - 44x37.5 Oval Ports - 48mm Dual Carbs - estimated @ 180 hp / 175 lb-ft
NOTE: Picture above for reference ONLY, will be 99% the same w/ your color
Full Build Sheet – 2276cc VW Type 1 Street Engine
Short Block
• Case: German AS41, full-flowed, welded #3 web, w/ shuffle pins
WHY: Strengthened case prevents cracking under stroker loads and ensures oiling stability for long street life.
• Crankshaft: CB 82mm Super Race forged crank
WHY: Adds displacement and torque; forged for durability at higher RPM.
• Connecting Rods: CB 5.400" Super Race rods
WHY: Correct rod ratio for 82mm stroke—reduces side loading, improves reliability.
• Pistons & Cylinders: AA Performance Hypereutectic 94mm piston/barrel set
WHY: Hypereutectic pistons are often better suited for daily driver street use than forged pistons because they expand less with heat, allow tighter piston-to-wall clearances, run quieter, reduce oil consumption, and are more affordable. Forged pistons excel in extreme racing or boosted applications, but for a naturally aspirated VW Type 1 street motor, hypereutectics deliver smoother operation and longer wear for Daily Driver, Touring Engine Usage.
• Flywheel & Clutch: Lightweight flywheel 12.5 lbs forged (1303), Stage 1 pressure plate, Super Disc clutch
WHY: Quick rev response with enough holding power for ~180 HP without being harsh for street driving.
Camshaft & Valvetrain
• Camshaft: Engle FK44 (~252° @ .050")
WHY: Balanced duration—strong midrange torque and usable top end without being peaky.
• Rockers: 1.4:1 forged chromoly rocker arm assemblies with bronze bushings, precision ground and heat‑treated, featuring drilled alloy adjusters for full lubrication; supplied with high‑strength shafts, blocks, shims, and chromoly studs
Valve lift: ~0.519"
WHY: High lift to fully use Oval Port flow, but not excessive—reduces wear and keeps drivability.
• Pushrods: Chromoly, cut-to-length for geometry
• Lifters: Lightweight racing lifters
• Valve Springs: CB VW650 duals, chromoly retainers, SUPERGRIP locks
WHY: Stable to ~6,200 RPM, prevents float, ensures reliability with high lift.
• Geometry: Mid-lift pattern centered, lash caps recommended, lash set at 0.004–0.006" cold.
Cylinder Heads
• 502 Oval Port heads (44 x 37.5 valves, 76cc port, 67cc chamber)
Flow: 185–202 CFM @ 0.500–0.600" lift
WHY: High port velocity makes them ideal for street use—strong throttle response, crisp midrange, and still capable of ~185 HP w/ bulletproof valvetrain for high lift and RPM stability.
Induction & Exhaust
• Carbs: Dual 48 IDFs, 40mm venturis, 2.25" stacks, 3.5" K&N filters
WHY: Big enough to feed 2276cc at ~185 HP, but with 40mm vents and proper stacks, they maintain signal and drivability.
• Exhaust: EMPI Sidewinder stainless, 1 5/8" primaries, merged collector
WHY: Perfect size for ~180 HP—preserves velocity for midrange torque, supports top end, stainless for durability, and Sidewinder routing gives ground clearance for a street Bug.
Compression & Fuel
• Static CR: 9.5:1
• Quench (deck): 0.040–0.050"
• Fuel: REC 90 non-ethanol premium
WHY: Safe compression for pump premium, tight quench improves burn and detonation resistance, perfect for street reliability.
Ignition & Tuning
• Ignition curve:
o Initial: 12–14°
o Total: 28–30° by 2,800–3,000 RPM
WHY: Conservative curve keeps detonation at bay on REC 90 while giving crisp throttle response.
• Jetting baseline (48 IDFs, 40 vents):
o Idle: 60
o Main: 150–160
o Air: 190–200
o Emulsion: F11
WHY: Strong midrange fueling, safe WOT AFR, easy to fine-tune.
• Spark plugs: NGK B8ES, gap 0.028–0.032"
• Fuel pressure: 3.0–3.5 psi regulated
Performance Estimates
• Peak HP: ~178–188 @ 5,800–6,100 RPM
• Peak Torque: ~172–180 ft-lbs @ 4,600–5,000 RPM
• Powerband: 2,800–6,200 RPM
• Feel: Strong midrange punch, crisp throttle, clean pull to 6k—perfect for spirited street driving.
It started the way all VintageFlat4 engines do — with a German magnesium case that had already lived a life. Cast decades ago in Wolfsburg, carried through years of use, neglect, storage, and survival, it eventually made its way to Indiana not in a crate, but by hand. The kind of case most shops would pass over because it doesn’t fit neatly into a UPS box or a production schedule.
But recognizing a good case isn’t something you learn from a catalog.
It’s something learned over forty years — from standing at parts counters in the San Fernando Valley in the 1980s, from watching machinists work without explaining themselves, from learning what matters and what doesn’t. From long runs on the German Autobahn in the 1990s, where engines either tell the truth… or come apart.
That history is why this engine exists.
Why This Case Was Worth Saving
Metropolitan shops would have ordered a new aluminum case. It’s easier. Cleaner. Faster.
· But this case had the right feel.
· The right sound when it was tapped.
· The right grain in the magnesium.
So it was stripped, inspected, crack-checked, and machined slowly — not to erase its past, but to prepare it for its next job. Line-bored. Decked. Brought back to spec with the same care you’d give an engine you plan to live with for decades.
Because this 2276 wasn’t built to impress a dyno.
It was built to be driven.
Built Like Engines Used to Be — Only Better
The rotating assembly was chosen for balance and longevity — the kind that stays smooth at highway RPM and doesn’t punish the case. The valvetrain was designed to make torque where you actually drive, not where you brag. Compression was set so it runs hard on pump gas, stays cool in traffic, and doesn’t demand constant attention.
· Nothing here is accidental.
· Nothing is unproven.
This is the same thinking that comes from decades of watching engines fail for predictable reasons — and deciding not to repeat them.
The Barn Matters
This engine wasn’t assembled on a spotless concrete floor under fluorescent lights.
It came together in the barns.
· One space for teardown and inspection.
· One for machining and hand work.
· One for final assembly, where parts are measured, fitted, removed, checked again, and only then allowed to stay.
Time works differently here…. .
· There’s no rush to “get it out the door.” No pressure to turn inventory. The engine leaves when it’s ready — not when a calendar says so.
· Even the finish tells that story. It wasn’t sprayed for shine. It was allowed to cure naturally, under heat, time, and patience. The result isn’t flashy.
· It’s honest.
· How It Feels When You Drive It
· This 2276 doesn’t feel wild.
· It feels right.
It starts clean. Idles without drama. Pulls hard in the midrange where street cars actually live. It doesn’t surge. It doesn’t complain. It doesn’t need excuses.
On the highway, it settles in — smooth, stable, confident — the kind of engine that feels like it could stay there all day. Because engines built by people who’ve driven Autobahns understand sustained load, not just short bursts.
· This is power you use, not power you explain.
· Why This Engine Isn’t for Everyone
· If you want a crate motor with a spec sheet and a dyno graph, this isn’t it.
· If you want something assembled quickly from brand-new parts so it looks perfect on delivery day, this isn’t it.
This 2276 is for someone who understands that the best engines aren’t bought — they’re chosen.
It’s for the buyer who wants a motor with a past, built by someone with a memory, for a car that’s meant to be driven — not flipped.
· The Sale Is the Beginning, Not the End
· When this engine leaves the barn, its story doesn’t stop.
· It just changes hands.
And decades from now, when someone pulls it apart, they’ll see it — in the measurements, the choices, the restraint — that this engine was built by someone who knew exactly why every decision was made.
· That’s what forty years buys you.
· Not more noise.
· Not more shine.
Just an engine that makes sense.
Dale Hansen - Owner/Sr. Engine Builder
We use cookies to analyze website traffic and optimize your website experience. By accepting our use of cookies, your data will be aggregated with all other user data.